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GelCoat Resin

Orthophthalic Fire-Retardant Gelcoat Resin

SPR 201 FR-GCThixotropic fire-retardant gelcoat, SPR 201 familySPR 201 · Orthophthalic Polyester Resins

Thixotropic fire-retardant gelcoat for the mould-face surface of fire-retardant FRP components.

Review the official product data sheet for specifications and application information.

Samrat Poly Resins SPR 201 FR-GC Fire-Retardant Gelcoat Resin — product sheet artwork showing the labelled bottle, typical applications and the grade’s key specifications

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Product details

Catalogue CodeSPR 201 FR-GC
Resin ChemistryOrthophthalic unsaturated polyester gelcoat, fire-retardant
Supply ConditionNon-accelerated · thixotropic
Reference Cure SystemMEKP 1.5–2.0% — added during use

Typical specification

AppearanceMilky white to grey opaque liquid; custom-tinted variants where supplied
Viscosity, High Shear5,000–11,000 cPs at 25 °C
Viscosity, Low Shear30,000–45,000 cPs at 25 °C
Gel Time9–16 minutes at 25 °C
Specific Gravity1.35–1.55
Styrene Content17–25% by weight

Typical values from the Samrat Poly Resins product catalogue, 2026 edition. They are not guaranteed specifications or finished-component properties; confirm the current values for your order and trial the grade on your own process.

SPR 201 FR-GC is the fire-retardant gelcoat of the orthophthalic SPR 201 family: a thixotropic surface coat applied to the mould face before lay-up, listed for rail and metro composite components, automotive FRP components and as the surface gelcoat for fire-retardant FRP laminates. It is supplied non-accelerated and thixotropic, with MEKP added separately during use. No fire classification or test result is published for this grade.

The catalogue pairs this gelcoat with the fire-retardant laminating resin of the same project — Fire Retardant Resin or Halogen-Free Fire-Retardant Resin. The terephthalic alternative is SPR 401 FRGC; the general-purpose white gelcoat is GP Gelcoat Resin.

Key features

  • Thixotropic fire-retardant gelcoat (SPR 201 FR-GC)
  • Typical viscosity 5,000–11,000 cPs high shear, 30,000–45,000 cPs low shear
  • Typical gel time 9–16 minutes at 25 °C
  • Supplied non-accelerated; MEKP added during use

Applications

  • Rail and metro composite components
  • Automotive FRP components
  • Surface gelcoat for fire-retardant FRP laminates

Product role

A gelcoat is the first layer into the mould and the outer surface of the finished part, so on a fire-retardant component it is part of the fire-exposed face. The catalogue therefore lists a fire-retardant gelcoat to pair with its fire-retardant laminating resins rather than a general-purpose gelcoat.

Fire-retardant does not establish a certified fire rating: classifications apply to the tested finished construction. Share the project standard and component details before selection.

Supply and cure

Supply condition
Non-accelerated · thixotropic
Reference cure system
MEKP 1.5–2.0% — added during use

Processes and where this grade fits

SPR 201 FR-GC is a thixotropic gelcoat. It goes into the mould first and becomes the outer, fire-exposed surface of the part.

Process or useRole of this gradeWhat to confirm
Brush or spray gelcoat on open mouldsListed role — surface coat of fire-retardant partsFilm thickness, sag on vertical faces and the gel before the first laminate
Rail and metro composite componentsListed roleThe rail fire standard and the tested construction
Automotive FRP componentsListed roleThe component and the vehicle maker’s requirement
Laminate behind the gelcoatUse a fire-retardant laminating resinSPR 201 FR or SPR 201 FR (HF)
Non-fire-retardant cosmetic surfacesNot this grade’s roleGP Gelcoat Resin or ISO Gelcoat

Process-selection considerations

  • Choose a fire-retardant gelcoat when the part has a fire requirement: the gelcoat is the first surface a fire reaches.
  • Pair it with the fire-retardant laminating resin of the project and test them together. A fire result belongs to the whole build.
  • Its two viscosity readings — 5,000–11,000 cPs at high shear and 30,000–45,000 cPs at low shear — describe a gelcoat that flows under the brush or gun and holds on the mould. Confirm that on your equipment.
  • Colour: supplied milky white to grey, with custom-tinted variants where supplied. Agree the colour before the trial, because pigment is part of the tested surface.
  • The reference cure is MEKP at 1.5–2.0%; gel time is 9–16 minutes at 25 °C typical.

Limitations and trial requirements

  • No fire classification is published for the gelcoat. Fire-retardant describes the formulation; the classification belongs to the tested finished part.
  • The catalogue does not publish gloss, hardness, weathering or water-resistance values for this grade.
  • Film thickness, application temperature and back-up timing affect surface quality; establish them on the production mould.
  • Trial the grade on the real part, mould and shop conditions before production. The catalogue values are typical liquid-resin properties, not guaranteed limits or finished-part performance.

Before you select this grade

  • The values on this page are typical. Final selection should be confirmed against your own process, a trial result and the current technical documentation for the grade.
  • The Technical Data Sheet linked on this page carries these same typical values. No Safety Data Sheet is published on this site for this grade; request current safety information before use.
  • Never mix a concentrated peroxide initiator directly with a cobalt accelerator. Add each to the resin separately, according to the confirmed process.
  • Store resin, initiators and accelerators separately, in original sealed containers, cool, shaded and away from heat and ignition sources. Use suitable personal protective equipment and adequate ventilation.

Why choose Samrat Poly Resins

  • Manufactured by Samrat Poly Resins at Doraha, Punjab
  • Grade selection, trial and batch questions handled by the technical team

Explore applications

Process guides related to the applications listed for this grade. They explain the process; confirm the grade for your own part before selection.

Fire Retardant Resin for Railway & Transport FRP

What to establish before specifying a fire retardant polyester resin for railway, bus and transport FRP components — including the one thing the resin data cannot tell you.

✓ Separates what the resin publishes from what your project specification demands.

Grade on this pageOrthophthalic Fire-Retardant Gelcoat Resin

Frequently asked questions

A thixotropic, fire-retardant orthophthalic polyester gelcoat from the SPR 201 family, listed for rail and metro composite components, automotive FRP components and as the surface gelcoat for fire-retardant FRP laminates.

Milky white to grey opaque liquid; viscosity 5,000–11,000 cPs at high shear and 30,000–45,000 cPs at low shear, both at 25 °C; gel time 9–16 minutes at 25 °C; specific gravity 1.35–1.55; styrene 17–25% by weight.

It is supplied non-accelerated and thixotropic. The catalogue’s reference cure is MEKP at 1.5–2.0%, added during use.

No. A fire classification applies to the tested finished construction — gelcoat, laminate and thickness together. The gelcoat is one part of that build.

Both are fire-retardant gelcoats with different chemistry and specifications. The choice follows the laminate system, the application equipment and the tested construction. Share the component and standard for a recommendation.

When to consider a different resin

SPR 201 FR-GC compared with the other gelcoats

Published values only, each from the product named in its column. Nothing here ranks one grade above another: the part, the process and the service decide.

PropertyOrthophthalic Fire-Retardant Gelcoat Resin (SPR 201 FR-GC)Terephthalic Fire-Retardant Gelcoat Resin (SPR 401 FRGC)GP Gelcoat Resin (SPR 201 GC)
ChemistryOrthophthalic polyester gelcoat, fire-retardantTerephthalic polyester gelcoat, fire-retardantPolyester surface-coating gelcoat
Supplied colourMilky white to grey; custom-tinted variants where suppliedWhite, grey or custom colourWhite
Viscosity (typical)5,000–11,000 cPs high shear; 30,000–45,000 cPs low shear2,000–3,500 cPs at 20 rpm; 12,000–18,000 cPs at 2 rpm11,000 cPs
Gel time (typical)9–16 minutes at 25 °C12–22 minutes at 25 °C8.5 minutes
Styrene content (typical)17–25% by weight28–35% by weight30%
Reference cureMEKP 1.5–2.0%MEKP 1.5% + cobalt octoate 0.4%MEKP 1.5%

Typical values from the 2026 catalogue (FR-GC, FRGC) and the GP Gelcoat Resin TDS. Viscosities measured at different shear conditions are not directly comparable. Neither fire-retardant gelcoat carries a certified rating.

Technical resources

Orthophthalic Fire-Retardant Gelcoat Resin: knowledge hub, guides and comparisons

Independent reading for SPR 201 FR-GC: what the grade is, the work it is listed for, and how it compares with the alternatives.

Manufacturer context

Manufacturing and quality information

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