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GelCoat Resin

Terephthalic Fire-Retardant Gelcoat Resin

SPR 401 FRGCThixotropic terephthalic fire-retardant gelcoatSPR 401 · Terephthalic Polyester Resins

Thixotropic terephthalic fire-retardant gelcoat for the mould-face surface of fire-retardant FRP components.

Review the official product data sheet for specifications and application information.

Samrat Poly Resins SPR 401 FRGC Fire-Retardant Gelcoat Resin — product sheet artwork showing the labelled bottle, typical applications and the grade’s key specifications

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Product details

Catalogue CodeSPR 401 FRGC
Resin ChemistryTerephthalic unsaturated polyester gelcoat, fire-retardant
Supply ConditionNon-accelerated · thixotropic
Reference Cure SystemMEKP 1.5% + Cobalt Octoate 0.4% — added separately during use

Typical specification

AppearanceOpaque, thick pigmented liquid
ColourWhite, grey or custom colour
Viscosity, 2 rpm12,000–18,000 cPs
Viscosity, 20 rpm2,000–3,500 cPs
Thixotropic Index4.5–6.0
Gel Time12–22 minutes at 25 °C
Density1.25–1.45 g/cm³
Styrene Content28–35% by weight

Typical values from the Samrat Poly Resins product catalogue, 2026 edition. They are not guaranteed specifications or finished-component properties; confirm the current values for your order and trial the grade on your own process.

SPR 401 FRGC is the terephthalic fire-retardant gelcoat of the SPR 401 family: a thixotropic gelcoat with excellent mechanical properties, per the catalogue, for the mould-face surface of fire-retardant FRP components. It is listed for fire-retardant gelcoat surfaces for rail and transport composite components, automotive composite components and fire-retardant moulded FRP parts. It is supplied non-accelerated and thixotropic, with MEKP and cobalt octoate added separately during use. No fire classification or test result is published for this grade.

The orthophthalic fire-retardant gelcoat is SPR 201 FR-GC. The catalogue's selection guide pairs a fire-retardant gelcoat with the fire-retardant laminating resin of the same project.

Key features

  • Thixotropic terephthalic fire-retardant gelcoat (SPR 401 FRGC)
  • Excellent mechanical properties, per the catalogue
  • White, grey or custom colour
  • Typical thixotropic index 4.5–6.0; gel time 12–22 minutes at 25 °C

Applications

  • Fire-retardant gelcoat surfaces for rail and transport composite components
  • Automotive composite components
  • Fire-retardant moulded FRP parts

Product role

The gelcoat is the outer, fire-exposed face of a moulded part. SPR 401 FRGC gives the terephthalic family its own fire-retardant surface coat, with a high thixotropic index (4.5–6.0) to hold film thickness on vertical mould faces.

Fire-retardant describes the gelcoat's formulation, not a certified rating: fire classifications apply to the tested finished construction. Share the project standard, component and laminate details before selection.

Supply and cure

Supply condition
Non-accelerated · thixotropic
Reference cure system
MEKP 1.5% + Cobalt Octoate 0.4% — added separately during use

Processes and where this grade fits

SPR 401 FRGC is a thick, highly thixotropic, pigmented fire-retardant gelcoat for the outer surface of transport and automotive composite parts.

Process or useRole of this gradeWhat to confirm
Brush or spray gelcoat on open mouldsListed role — fire-retardant surfacesFilm thickness on vertical faces and application equipment
Rail and transport composite componentsListed roleThe rail fire standard and tested construction
Automotive composite componentsListed roleThe component and vehicle maker’s requirement
Fire-retardant moulded FRP partsListed roleThe complete build behind the gelcoat
Parts without a fire requirementNot this grade’s roleGP Gelcoat Resin or ISO Gelcoat

Process-selection considerations

  • The thixotropic index of 4.5–6.0 is high: the gelcoat is built to hold film thickness on vertical faces. Confirm spray or brush behaviour on your equipment.
  • Viscosity is 12,000–18,000 cPs at 2 rpm and 2,000–3,500 cPs at 20 rpm typical — thick at rest, thinner under shear.
  • Choose colour at the start: white, grey or custom colour. The pigment is part of the tested surface.
  • Use it over the project’s fire-retardant laminating resin, and submit the two together for testing as one construction.
  • Reference cure: MEKP 1.5% with cobalt octoate 0.4%, added separately; gel time 12–22 minutes at 25 °C typical.

Limitations and trial requirements

  • No fire classification is published for SPR 401 FRGC. Classifications belong to the tested finished construction.
  • Gloss, hardness, weathering and water-resistance values are not published for this grade.
  • Film thickness and back-up timing must be established on the production mould.
  • Trial the grade on the real part, mould and shop conditions before production. The catalogue values are typical liquid-resin properties, not guaranteed limits or finished-part performance.

Before you select this grade

  • The values on this page are typical. Final selection should be confirmed against your own process, a trial result and the current technical documentation for the grade.
  • The Technical Data Sheet linked on this page carries these same typical values. No Safety Data Sheet is published on this site for this grade; request current safety information before use.
  • Never mix a concentrated peroxide initiator directly with a cobalt accelerator. Add each to the resin separately, according to the confirmed process.
  • Store resin, initiators and accelerators separately, in original sealed containers, cool, shaded and away from heat and ignition sources. Use suitable personal protective equipment and adequate ventilation.

Why choose Samrat Poly Resins

  • Manufactured by Samrat Poly Resins at Doraha, Punjab
  • Grade selection, trial and batch questions handled by the technical team

Explore applications

Process guides related to the applications listed for this grade. They explain the process; confirm the grade for your own part before selection.

Fire Retardant Resin for Railway & Transport FRP

What to establish before specifying a fire retardant polyester resin for railway, bus and transport FRP components — including the one thing the resin data cannot tell you.

✓ Separates what the resin publishes from what your project specification demands.

Grade on this pageTerephthalic Fire-Retardant Gelcoat Resin

Frequently asked questions

A thixotropic terephthalic fire-retardant gelcoat, listed for fire-retardant gelcoat surfaces on rail and transport composite components, automotive composite components and fire-retardant moulded FRP parts.

Opaque, thick pigmented liquid in white, grey or custom colour; viscosity 12,000–18,000 cPs at 2 rpm and 2,000–3,500 cPs at 20 rpm; thixotropic index 4.5–6.0; gel time 12–22 minutes at 25 °C; density 1.25–1.45 g/cm³; styrene 28–35% by weight.

It is supplied non-accelerated. The catalogue’s reference cure is MEKP 1.5% with cobalt octoate 0.4%, each added separately.

No rating is published for the gelcoat. Fire classifications belong to the tested finished part — gelcoat, laminate and construction together.

A high index means the gelcoat thins under the brush or spray gun and thickens again on the mould, which helps it hold film thickness on vertical faces without sagging.

When to consider a different resin

SPR 401 FRGC compared with the other gelcoats

Published values only, each from the product named in its column. Nothing here ranks one grade above another: the part, the process and the service decide.

PropertyTerephthalic Fire-Retardant Gelcoat Resin (SPR 401 FRGC)Orthophthalic Fire-Retardant Gelcoat Resin (SPR 201 FR-GC)ISO Gelcoat (SPR 301 GC)
ChemistryTerephthalic polyester gelcoat, fire-retardantOrthophthalic polyester gelcoat, fire-retardantIsophthalic polyester gelcoat
Thixotropic index (typical)4.5–6.0Not published26
Gel time (typical)12–22 minutes at 25 °C9–16 minutes at 25 °C8 minutes at 25 °C
Density / specific gravity (typical)1.25–1.45 g/cm³1.35–1.551.15 g/cm³ at 25 °C
Styrene content (typical)28–35% by weight17–25% by weight32% by weight
Fire-retardant roleYesYesNo

Typical values from the 2026 catalogue (FRGC, FR-GC) and the ISO Gelcoat TDS. Thixotropic indices from different methods are not directly comparable; choose by fire requirement and application equipment.

Technical resources

Terephthalic Fire-Retardant Gelcoat Resin: knowledge hub, guides and comparisons

Independent reading for SPR 401 FRGC: what the grade is, the work it is listed for, and how it compares with the alternatives.

Manufacturer context

Manufacturing and quality information

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